Elenco Electronics AM-550TK Instruction Manual Page 1

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AM RADIO KIT
MODEL
SUPERHET AM-550TK
7 TRANSISTORS
Assembly and Instruction Manual
Copyright © 2010, 1999 by ELENCO
®
All rights reserved. Revised 2010 REV-G 752550T
No part of this book shall be reproduced by any means; electronic, photocopying, or otherwise without written permission from the publisher.
ELENCO
®
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Summary of Contents

Page 1 - AM RADIO KIT

AM RADIO KITMODELSUPERHET AM-550TK7 TRANSISTORSAssembly and Instruction ManualCopyright © 2010, 1999 by ELENCO®All rights reserved. Revised

Page 2 - PARTS LIST

-9-ASSEMBLY INSTRUCTIONSFigure FMount the jack with the nut from the foil side of thePC board (terminal #1 on the GND pad of the PCboard). Be sure to

Page 3 - PARTS IDENTIFICATION

STATIC MEASUREMENTSRESISTANCE TEST-10-+DC AmpsAmps COM V/ΩΩAmpsCOMV/ΩGNDR15You have completed wiring the Audio Amplifier. We shall proceed in testing

Page 4 - Warning:

-11-Adjust your VOM to read 9 volts and connect it to testpoint 8 (TP8) as shown in Figure 5.Make sure that the battery, or a 9 volt power supply (ifa

Page 5 - GENERAL DISCUSSION

-12-VAmps COM V/Ω1MΩFigure 6BatteryGNDR15Adjust your VOM to read 9 volts DC. Connect thepositive lead of the VOM to TP6 and the negative leadto any g

Page 6 - CONSTRUCTION

If an oscilloscope is not available, skip the following test and go directly to Section 2.-13-Output AdjustVAmps COM V/Ω10μFGeneratorFigure 7BatteryGN

Page 7

-14-OscilloscopeGeneratorProbeOutput Adjust10μFFigure 8GNDR15GNDR15Connect the oscilloscope and generator to your circuitas shown in Figure 8.Set the

Page 8 - SECTION 1

Measure the maximum voltage peak to peak whenclipping first occurs and record that value here:Vclp = _______ Vpp.Using a wire short out resistor R17 a

Page 9 - Be sure that the

The purpose of the detector is to change the amplitudemodulated IF signal back to an audio signal. This isaccomplished by a process called detection

Page 10 - ASSEMBLY INSTRUCTIONS

-17-ASSEMBLY INSTRUCTIONS - DETECTORSTATIC MEASUREMENTSC6 - 100μF Lytic(see Figure B)R5 - 27kΩ Resistor(red-violet-orange-gold)T1 - IF Coil (yellow)TP

Page 11 - STATIC MEASUREMENTS

-18-Figure 13Generator.02μFVAmps COM V/ΩGNDR15GNDR15DYNAMIC MEASUREMENTSTurn the power OFF and connect the VOM and RFgenerator as shown in Figure 13.

Page 12 - INPUT BIAS

PARTS LISTIf you are a student, and any parts are missing or damaged, please see instructor or bookstore.If you purchased this AM radio kit from a dis

Page 13 - DYNAMIC MEASUREMENTS

-19-SECTION 3Figure 15.707452kHz 458kHz455kHzTP4 - Test Point Pin(see Figure A)T2 - IF Coil(White)Q3 - 2N3904 Transistor NPN(see Figure C)R10 - 470Ω R

Page 14 - Figure 7

-20-Figure 16VAmps COM V/ΩGNDR10STATIC MEASUREMENTSWith the power OFF, connect the negative lead of yourVOM to any ground and the positive lead to the

Page 15 - AC BANDWIDTH

-21-SECTION 4Figure 17AR4 - 1MΩ Resistor(brown-black-green-gold)TP2 - Test Point Pin(see Figure A)Q2 - 2N3904 Transistor NPN(see Figure C)R6 - 1kΩ Res

Page 16 - Wire Lead

-22-Figure 18OutputAdjustOscilloscope.02μFClip LeadGNDR6GNDR6GeneratorSTATIC MEASUREMENTSWith the power turned OFF, reconnect your VOM to testpoint 3

Page 17 - SECTION 2

-23-SECTION 5In a superheterodyne type receiver the radio wave at theantenna is amplified and then mixed with the localoscillator to produce the inter

Page 18

-24-ASSEMBLY INSTRUCTIONS - ANTENNA, MIXER AND OSCILLATORL1 - Antenna with Holders(see Figures I & J)C2 - .02μF or .022μF Discap(marked 203 or 223

Page 19

Insert the cardboard antenna shim between theferrite core and the antenna coil. This willtemporarily hold the coil in place.Figure LPunch out one ant

Page 20 - SECTION 3

-26-Figure 20Figure 19OscilloscopeVAmps COM V/ΩClip LeadGNDR2GNDR2STATIC MEASUREMENTSWith the power turned OFF, connect the VOM to yourcircuit as show

Page 21

-27-Figure 21.02μFOutputAdjustOscilloscopeGeneratorClip LeadGNDR2GNDR6ProbeAntenna TrimmerOscillator TrimmerAntenna Trimmer3 Leads 4 LeadsFigure 22FIN

Page 22 - SECTION 4

-28-Figure 23Figure 24WaxHolderCoilWire LoopClose toAntennaProbeOutputAdjustOscilloscopeGeneratorGNDR6With the power turned OFF, connect test equipmen

Page 23

-2-PARTS IDENTIFICATIONRESISTORS CAPACITORS SEMICONDUCTORSResistorDiscapElectrolyticRadialTuningDiodeTransistorAntenna AssemblyCoilColor DotTest PinEa

Page 24 - SECTION 5

-29-DC VoltagesThe voltage readings below should be used in troubleshooting the AM radio.Q1 B 1.5V Q5 B 8.3VE 1.0V E 9.0VC 8.9V C 5.8VQ2 B 1.4V

Page 25 - Figure I

-30-SCHEMATIC DIAGRAM

Page 26 - PC Board Stand

ELENCO®150 Carpenter AvenueWheeling, IL 60090(847) 541-3800Website: www.elenco.come-mail: [email protected]

Page 27

-3-IDENTIFYING RESISTOR VALUESUse the following information as a guide in properly identifying the value of resistors.BANDSMETRIC UNITS AND CONVERSION

Page 28 - FINAL ALIGNMENTS

-4-INTRODUCTIONMIXERLOCALOSCILLATORFIRSTIF AMPLIFIERSECONDIF AMPLIFIERDETECTORAUDIOAMPLIFIERAGCFigure 1SpeakerAntennaSection 1Section 2Section 3Sectio

Page 29 - ANTENNA ALIGNMENT

-5-CONSTRUCTIONSolderSoldering IronFoilSolderSoldering IronFoilComponent LeadSoldering IronCircuit BoardFoilRosinSoldering iron positionedincorrectly.

Page 30 - Test Conditions

-6-TEST A TEST B TEST C TEST DTEST E TEST FLow ResistanceNPNEBCHigh ResistanceNPNEBCLow ResistancePNPEBCHigh ResistanceDiodeLow ResistanceDiodeHigh Re

Page 31 - SCHEMATIC DIAGRAM

Theory of Operation - The purpose of the AudioAmplifier is to increase the audio power to a levelsufficient to drive an 8 ohm speaker. To do this, DC

Page 32 - Website: www.elenco.com

-8-ASSEMBLY INSTRUCTIONS - AUDIO AMPLIFIERWe will begin by installing resistor R14. Identify the resistor by its color code and install as shown on pa

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